Motors & Pump Repairs in Sarasota, FL

Bringing our customers the best parts and service is the number one priority at Mader Electric. Exceptional performance begins with quality craftsmanship. That's why our vendors include several of the top pump manufacturers in the industry, so we can provide customers with the latest technology for energy-efficient, long-lasting pumps that won't let you down!

There are a lot of contractors and vendors that deal in the world of motor and pumps, SCADA and automation, and electrical services.  But what makes one better than the other?  What makes one stand out among the rest? 

It is not advisable to operate a single motor with a variable frequency drive. While it is technically possible, the disadvantages far outweigh any benefits that you might expect. In a majority of cases, it is less expensive to upgrade to a 3 phase motor for use with a VFD.

Variable frequency drives (VFDs) are one of the most efficient methods of controlling motors that are designed to operate at a single speed. Depending on the VFD and how it is installed, a VFD operates on single or 3 phase input, and the output matches the desired voltage. Because the motors are typically designed with a single operating speed, the VFD is required to alter the speed of the motor.

A properly functioning motor is essential, not just to production, but also to the safety of operatives and other staff. When motor failure is imminent, it is often preceded by high bearing temperatures. Understanding and monitoring temperature conditions not only saves time and money in the long term, but also simplifies motor repair.

The pumping industry was revolutionized with the creation of the vertical pump motor in the early 1920’s. This allowed for electric motors to be attached to the top of a pump, and the impacts were impressive. The installation process was simplified, and because it required fewer parts, was then less expensive. The efficiency of the pump motors increased by 30%, and because vertical pump motors are purpose specific, they are more durable and reliable than their horizontal counterparts. Vertical pump motors are generally classified by their shaft type, either hollow or solid.

There are a few ancient principles that played roles in automation since the mechanical age. Automation did not have to wait for electronic or electrical systems. The concept of automation as a wish or fantasy dates back as early as 762 BC. In Homer's epic poem "The Iliad," the God of blacksmiths, Hephaestus, was depicted as inventing automatons, self-directed machines, to speed the manufacture of weapons, machines replacing human labor. Human beings have held the idea of automation in our collective consciousness for thousands of years. Inventors were working on mechanical forms of automation for centuries.

The VFD (variable frequency drive) has become the "go to" technology for plant engineers seeking an energy efficient solution for controlling electric motor speed and torque. As this informative article from ABB points out, a VFD can reduce energy consumption by as much as 60% by reducing the amount of energy drawn by a motor. Small reductions in speed result in significant energy savings.

Industrial and commercial plants in the Sarasota-Bradenton, Florida region have been relying on Mader Electric to keep their electrical equipment up and running since 1983. Since establishing ourselves as an industry leader in electrical motor installation, repair, and control panel support with just 6 employees and a 5,000 sq. foot building, Mader Electric has come a long way. Today our facility encompasses 7.5 acres with 33,250 square feet to serve the electrical support needs of our customers across the full range of electrical motor and control applications.

We're not kidding when we use the term "full range". We handle motor repairs and restorations from 1/2 hp all the way up to 5,000 hp. In this post, we'll give you a quick tour of our facility and give you an idea of the capabilities we bring to the table to keep your plant's electrical operations up and running for maximum, profitable uptime.